Before we come to the main core of this article which is copper bonded earthing rod price, specification, manufacturers, etc are you aware of the earthing process?
Well, we know that somehow once in your lifetime you must have encountered the issue of getting an electric shock. So before we commence with copper bonded earth rods it is better to understand what actually the term earthing means so that the base is cleared first.
Earthing is a process in which with the help of low-resistance wire immediate electrical energy chargers are transferred to the earth. When the chargers are distributed equally with the earth or soil then it is called earthing.
It helps to avoid any current leakage and makes sure that there is no damage to your electrical appliances. For securing safety and enabling no harm to the people or electrical devices earthing is done by earthing systems such as the copper bonded earthing rod.
Hope you understood what earthing is so that eventually it will be easy for you to comprehend Copper Bonded Earthing Rods. It is always advisable to clear the basics before you jump onto the main topic as it makes your understanding process easy. Now you must be thinking what are Copper Bonded Earthing Rods?
They suffice you with the best quality standards with many international utilities approved by them.
They have a low-carbon steel core and are constructed with 99.9% pure electrolytic copper. These rods are typically used in high salt and high resistivity soil conditions because they have greater mechanical tensile strength and corrosion resistance than solid copper or stainless-steel rods.
Now you must be thinking about copper-bonded earth rod specification, what is the copper-bonded earth rod manufacturing process or copper-bonded earth rod hs code or else copper bonded earthing rod price? So to answer these questions we have given you each and every detail that might help you to understand and make the perfect choice for your electrical appliances.
Features of Copper Bonded Earth Rod:
The Copper Bonded Earth Rods and resistance to corrosion are improved by copper bonding. The copper and steel core are molecularly bonded for a very long time thanks to the electroplating process. It is not damaged even when the electrode is driven deeply into the harsh ground, making installation simpler.
To increase conductivity and, consequently, fault current excess, earthing electrodes are specifically created and copper bonded. Its lifetime also increases significantly as a result of the increased corrosion resistance, and it is now suitable for all types of soil.
Pioneer Powers Rods are designed to be used in all types of soils and are ideal for places like substations and factories, which require efficient fault current excess. For more information check out our website http://www.pioneerpowers.com
Benefits of Using a Copper Bonded Earth Rod for Earthing Systems:-
Now specifically talking about the benefits of Copper Earthing rods rod in comparison to that of galvanised rod. So that you can differentiate it for better usage and make the right choice.
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Conductivity:
Copper Bonded Earth Rods have better conductivity power as compared to that of galvanised iron which serves the least conductivity.
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Corrosion Resistant:
Galvanised Iron has a lead component present in it which invites corrosion that is not so good for corrosion resistance. While copper-bonded earth rods act as pure copper which is corrosion resistant.
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Steel Strength:
On the other hand, the copper bonded rod maintains the high strength of steel even more than pure copper because it is the formation of an electrolytic process in which copper and high tensile steel construct a powerful copper bonded rod. Galvanized steel automatically triggers dezincification during the mixed components with yellow brass.
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Installation:
The underground installation of GI rods is quite exhausting as it should never be used without covering which means it requires proper coverage near the rod during an installation. In case of copper bonded earth rods it has high mechanical strength that eases the installation process.
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Cost-Effective:
Although the price of the copper bonded earthing rod is a bit expensive than galvanised rod, the repairing charges of galvanised rod can cost you higher in the upcoming time. So instead of buying a thing which is cheap now but can cost you later, it is better to choose the product that will be your one-time investment with no regret.
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Lifespan:
As per the research conducted by the National Electrical Grounding Research Project the lifespan of copper bonded earth rod is more than 40 years while that of Galvanised rods can only reach 8-10 years maximum.
By concluding all the characteristics you can completely understand how significant Copper Bonded Earth Rod is to Galvanised rod. It is evident from the facts which are more beneficial than the rest. Also, the copper bonded rod is destined to be the best as per many standards globally. It complies IEEE 80, UL 467, and IS 3043 standards which determines its quality and makes it unique.
Different Types of Copper Bonded Earth Rod
Typically there are two types of Copper bonded Earth Rods. They are as follows: Copper bonded earth rod- external threaded and Copper bonded earth rod- unthreaded & pointed.
Additionally, there are also pure copper earth rods like Pure copper earth rods- external threaded and internal threaded. At pioneer powers, we also have Solid copper Bonded Earth Rod which is available at the best quality.
Once you get to know about copper bonded earthing rod, it will be easier to understand their execution process. As the journey goes like first planning and then executing, you must be eager to discover its installation process.
How to Install and Maintain Copper Bonded Earthing Rods
Only after knowing the installation process, will it be easy to execute it practically. So let us first understand How to Install Copper Bonded Earthing Rods?
For the Installation of copper bonded earthing rod, certain things should be kept in mind. Firstly make sure that you turn off the electrical switches as it is all work related to electricity so safety is a must. Then make sure you have the following copper bonded earthing rods and accessories available with you.
A ground rod which you are using here is a copper bonded earthing rod, ground clamp, inspection chamber, earth enhancing compound and shovel to dig the pit. Other than this, you may require some other tools also so make sure you have them all. Once you have all the proper tools or equipment required for installation do not ignore the safety and security measures.
The very first process is to decide the location where you will be installing this copper bonded earthing rod for usage. The location should be selected in such a way that it shouldn't be near any underground utility pipelines or any electrical lines. Once it's done look for soil resistivity.
Depending on the soil treatment the earthing rod will be placed and made to function. So check properly soil resistance or even you can make use of an earth-enhancing compound to improve soil resistance.
The next step is using the shovel to dig a hole according to the dimension required for the copper bonded earthing rod to enter and settle comfortably. Make it a point that the rod is installed 8 feet deep down into the ground.
Now the major part comes where you try to do ground placement and ensure that the rod is placed properly in the ground and attach grounding wire on its top with the help of the copper bonded earth rods welded clamp. See to it that the grounding clamp is attached properly.
Now that the rod is placed it depends on your choice whether to make use of an earth-enhancing compound or not. Accordingly, backfill the hole with the remaining excavated soil. Now the ground pit is ready for installation. Do not forget to check the resistance value.
Lastly, comes the final stage where you are supposed to place the ground pit or also known as the inspection chamber. Through this, it ensures that no external factor gets in contact with the copper bonded earthing rods and enables easy repair and maintenance in the near future.
Maintenance of Copper Bonded Earthing Rods
After the installation process is done you should also be aware of the Importance of maintaining Copper Bonded Earthing Rods so that your rods don't erode easily and deliver long-lasting service.
You should be aware of the ideal value of earth resistance which is 5 Ohms. in the initial stage, the earth resistance level is lower which enables the safety level at no risk but over a period of time as we add water and salt to the soil to increase the resistivity, the copper bonded earthing rods start getting eroded due to corrosive soil.
This indicates that there is a high risk of safety which is why it is important to maintain it at regular intervals. So if the resistance level exceeds 20% it indicates that the earth resistance level is at risk, make sure you call a technician to scrutinize the situation and accordingly he will let you know whether to keep or install a new copper bonding earthing rod. Thus, it is important to check annually for adding or replacing the rods to prevent any mishaps in future.
Common Applications of Copper-Bonded Earth Rods in Electrical Grounding
The most popular grounding rod right now is a copper-guaranteed ground rod, which is typically used in everyday situations like moist, alkaline, salty, or acidic soil and a few chemical corrosion conditions.
Applicable to telecommunications, power plants, fossil fuel refineries, chemical plants, and these.
They can also be used by water treatment facilities, refineries, pumping stations, broadcasting stations, information centers, telecommunications management, and process automation. Facilities for petrochemicals, LNG, and atomic energy can also use them, as well as digital switches for the home and remote.
Helpful for neutral grounding of transformers, manufacturing plants & refineries, and important industries. Transformer Neutral grounding, significant industries, production facilities, and refineries. Data centers, telecom, broadcasters, hospitals, CNC machines, and method management and automation. They can also be used by telecommunication towers, power generators, lightning protection systems, and microwave antennas.
Comparison of Copper Bonded Earth Rods vs Galvanized Earth Rods:
The choice of material for common ground rods is based on the rod's ability to resist corrosion while maintaining system longevity. In most parts of the world, the most popular materials taken into consideration for grounding systems are stainless steel, copper-bonded steel, and galvanized steel.
Because they are affordable, allowed by the NEC, and UL listed, galvanized steel rods are frequently the preferred material. Galvanized rods, on the other hand, were found to be a poor material choice in the NEGRP study mentioned above in terms of service life longevity. Also, keep in mind that selecting a material based only on its initial cost is dangerous to the safety of grounding system users and is likely to cost more in the long run.
Corrosion resistance has significantly improved with copper-bonded ground rods. According to the NEGRP, copper-bonded ground rods last 40 years on average in most soil types as opposed to 15 years for galvanized rods. In comparison to galvanized rods, this offers a higher return at a slightly higher initial cost.
Why are Copper Bonded Earthing Rods the Best Choice for Your Electrical System?
Copper bonding earthing rods are the best choice because they provide better conductivity and are corrosive resistant. Due to less corrosion, it makes the best choice for people who don't want to carry the burden of unwanted expenses which can occur due to rods that are less corrosive resistant yet costly. It gives you the best choice of cost-effectiveness and longer durability. Nobody would lose an opportunity of buying such a product that delivers two in one utility.
Now that you are aware of everything, to purchase the best product make sure you buy it from the best supplier in India which is also the leading manufacturer of copper bonding earthing rods - Pioneer Powers International. At Pioneer Powers we ensure you the safety and quality check before we sell it to our customers.
Manufacturers of Copper Bonded Earthing Rod India
In order to meet the diverse requirements of the clients, Pioneer Power Manufactures an extensive array of Copper Bonded Earth Rod.
Durable performance, high strength and immaculate performance are the key driving features of the entire product range. Copper Bonded Earth Rod has high tolerance capacity and is used in varied industrial applications.
Professionals make use of advanced techniques and quality raw material in manufacturing these rods. We are specialized in offering Copper Bonded Earthing Rod to our customers.
Our presented product is extremely used in the market owing to their top. Pioneer in the industry, We are engaged in manufacturing, dealing and supplying an best quality range of Copper Bonded Earthing Rods.
Copper Bonded Earthing Rod Suppliers in India
"Copper Bonded Earthing Rods" are the perfect driven earth bar as they offer the installer a prudent and effective Copper Bonded Earth Rod establishing framework.
Unadulterated electrolyte copper is consistently molecularly fortified into a high malleable steel center with a base thickness of. hence guaranteeing fantastic erosion protection and disposing of electrolytic activity.
Coupling strings are framed by a moving procedure to guarantee string quality and to keep up the respectability of the molecularly reinforced copper.
A decent Copper Bonded Earth Rod ought to have low electrical protection from earth, great Corrosion protection, and capacity to convey high streams over and over.
Copper Bonded Earthing Rod in Competitive Price
We are a main producer and provider of an extensive variety of Copper Bonded Earthing Rod for our customers.
These items are fabricated utilizing prevalent quality crude material which is sourced from the most dependable sellers of the market.
The items offered by us are in strict understanding with the universal standards.
These Copper Bonded Earthing Rod are accessible and no more moderate rates to our customers. The items that we offer to our customers are made under the direction of our quality check specialists who guarantee that we convey just great quality items to our customers.
These items are in an enormous request over the globe and are broadly refreshing for their effectiveness, high conductivity, and low upkeep. We also the prominent dealers of all types of Earthing and Lightning Protection.
On the off chance that you had any inquiry regarding our "Copper Bonded Earth Rod" at that point don't hesitate to get in touch with us.
Frequently Ask Questions (FAQs) :
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What is a copper bonded earthing rod?
Copper Earthing rods Rod possesses a high carbon steel core that is suitable for deep driving. Nickel layer and copper coating is electroplated on the steel core for preventing corrosion.
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Which rod is best for earthing?
Copper Earthing rods are the best choice for any earthing purposes as it is looked up upon earth electrode material as well as underground conductors. They are most commonly installed for smaller sections.
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How does a copper bonded earth rod differ from a traditional earth rod?
Copper bonded earth rods carry a high resistance to corrosion whereas when compared to that of galvanized steel rods, they are more liable to corrosion because of the zinc coating that degrades rapidly when placed underground. This results in the exposure of inner steel and thereafter corrodes faster.
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What are the advantages of using a copper-bonded earth rod over a traditional earth rod?
The advantage of copper-bonded earth rod is that it has a longevity of about more than 40 years and when compared to the rest of the rods they have comparatively less.
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How long do copper bonded earth rods last?
Copper bonded earth rods last for more than 40 years which sets it apart from the rest of the rod type.
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What is the best size Copper Bonded Earthing Rod to use?
Depends on the dimension of the hole which is made by you or the expert. Based on that you are supposed to buy a copper bonded earthing rod.
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How deep should Copper Bonded Earthing Rods be installed?
Usually, 8 feet deep should be the hole wherein the copper bonding earthing rod could be easily installed.
